Pallet system
This is a highly effective
supplying system for Astrobox ensuring long term unmanned operation of the system. At the beginning there are
two trolleys positioned in the box. One carries pallets with individual products to be tested and one empty trolley.
First the robotic arm takes the first product from the trolley and moves it on the measuring station. After the requested dimensions are measured and the part is suitable the arm places it on
the second trolley. If the dimensions are
off pre-set tolerances the part is placed
separately. The application for putting off defective parts is chosen based on shape and size of tested parts.
Each type of measured parts has its own bespoke pallets made from a special material according to shape and size of said parts. We even provide
semi-finished pallets in which you can fabricate your own shape.
Two-sided pallets also allow reducing the number of pallets used when testing more than one type of product.
Employee evaluation system
Employee evaluation system is a very effective tool which
removes anonymity and thus leads to increase in responsibility amongst employees. It gives
information about current state of measurement, maintains important information about current contract and
generates statistics accordingly. This is without any doubts the most important part of Astrobox.
Each employee uses their unique
bar code to mark a pallet. Prior to processing each pallet, the robot scans the bar code and counts the good and bad components. Measuring of each component uses optical signals for
good and
bad parts.
Collected data are transformed into graphs. Trend chart of the overall scrap rate for different types of products as well as for every employee can be seen on these graphs.
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Tuned to the smallest detail, these accessories make Astrobox even more exquisite. They extend the use of Astrobox, ensure convenient handling and
security of operation. Although each gadget isnt as important as
employee evaluation system they make a strong pillar of Astrobox integration into the production process.
To avoid any injury due to ignoring the safety instructions (for example unauthorized access to the box while measurement is in progress)
the Astrobox is equipped with an end switch on both doors. If the safe zone is accessed while the Astrobox is working
all systems are switched off. Immediate shutdown can also be executed using an
emergency STOP button on the front side of Astrobox.
Two dimmable economy LED lights are taking care of proper workplace lighting which is a necessity for every production line. Built-in
air conditioning keeps the temperature steady.
USB port on the front side of the Astrobox allows
downloading the data without the need of accessing the box itself.
Other accessories